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The purpose of this paper is to investigate the heat and mass transport characteristics in microchannel reactors with non-uniform catalyst distributions.

A two-dimensional model is developed to study the heat and mass transport characteristics in microchannel reactors. The heat and mass transport processes in the microchannel reactors with non-uniform catalyst distribution in the catalytic combustion channel are also studied.

The simulated results are compared in terms of the distributions of species mole fraction, temperature and reaction rate for the conventional and new designed reactors. It is found that the chemical reaction, heat and mass transport processes are significantly affected and the maximum temperature in the reactor is also greatly reduced when a non-uniform catalyst distribution is applied in the combustion catalyst layer.

This study can improve the understanding of the transportation characteristics in microchannel reactors with non-uniform catalyst distributions and provide guidance for the design of microchannel reactors.

The design of microchannel reactors with non-uniform catalyst distributions can be used in methane steam reforming to reduce the maximum temperature inside the reactor.

The purpose of this study is to improve the thermal management of lithium-ion batteries. The phase change material (PCM) cooling does not require additional equipment to consume energy. To improve the heat dissipation capacity of batteries, fins are added in the PCM to enhance the heat transfer process.

Computational fluid dynamics method is used to study the influence of number of vertical fins and ring fins (i.e. 2, 4, 6 and 8 vertical fins, and 2, 3, 4 and 5 ring fins) and the combination of them on the cooling performance.

The battery maximum temperature can be decreased by the PCM with vertical or ring fins, and it can be further decreased by the combination of them. The PCM with eight vertical fins and five ring fins reduces the battery maximum temperature by 5.21 K. In addition, the temperature and liquid-phase distributions of the battery and PCM are affected by the design of the cooling system.

This work can provide guidelines for the development of new and efficient PCM cooling systems for lithium-ion batteries.

The combination of PCM and fins can be used to reduce the battery maximum temperature and temperature difference.

The purpose of this study is to design a new type of cold plate to improve the thermal performance of liquid-cooled thermal management system of lithium-ion batteries.

A cold plate with leaf type channels is proposed to enhance the cooling performance. Effects of the leaf type channel parameters (i.e. channel angle 20°, 40°, 60°, 80°; coolant mass flow rate 0.25 × 10^–3, 0.50 × 10^–3, 0.75 × 10^–3, 1.00 × 10^–3, 1.25 × 10^–3 kg·s⁻¹; channel number 1, 3, 5, 7) on the performance are numerically investigated by using a 3D mathematical model.

Compared to the traditional I type channels, the leaf type channels have better cooling performance. It is found that the battery temperature variation and channel pressure drop are decreased with decreasing channel angle and increasing channel number. In addition, the cooling performance can be improved by increasing the coolant mass flow rate.

This study can provide guidance for the development of novel effective cold plates.

The design of cold plates with leaf type channels can be used in liquid-cooled thermal management system to reduce the battery temperature difference.

The purpose of this paper is to design the novel oil–air distributor (N-OAD). Its structure design, oil feeding reliability, service life and viscosity properties of air bubble (AB) oil were analyzed. Meanwhile, the formation mechanism of AB oil was established based on Kelvin–Helmholtz instability.

First, oil–air distributor (OAD) and N-OAD were randomly selected for testing when the air pressure was 0.25 MPa and oil feeding was 100 times per hour. Then, the bubbles were found in the lubricant during the experiment, and the void fraction and viscosity properties of AB oil were tested by image processing method and the MARS 40 rheometer, respectively.

N-OAD has longer service life and higher working reliability than OAD. The key factors of AB oil formation were air pressure and oil feeding. And the void fraction of AB oil has different results on the viscosity at high and low shear rates.

The outcome of this research paper gives an insight to improve the reliability of oil–air lubrication systems and the safety factor of machine tool spindle operation.

Recent advancements of 3D printing technology have brought forward the interest for this technique in many engineering fields. This study aims to focus on mechanical properties of the polylactic acid (PLA) feeding material under different thermal conditions for a typical fusion deposition of 3D printer system.

Specimens were tested under static loading within the range 20ºC to 60ºC considering different infill orientations. The combined effect of temperature and filament orientation is investigated in terms of constitutive material parameters and final failure mechanisms. The difference between feeding system before and post-3D printing was also assessed by mechanical test on feeding filament to verify the thermal profile during the deposition phase.

The results in terms of Young’s modulus, ultimate tensile strength (UTS), strain at failure (εf) and stress at failure (σf) are presented and discussed to study the influence of process settings over the final deposited material. Fracture surfaces have been investigated using an optical microscope to link the phenomenological interpretation of the failure with the micro-mechanical behaviour. Experimental results show a strong correlation between stiffness and strength with the infill orientation and the temperature values. Moreover, a relevant effect is related to deformed geometry of the filament approaching glass transition region of the polymer according to the deposition orientation.

The developed method can be applied to optimise the stiffness and strength of any 3D-printed composite according to the infill orientation.

To avoid the failure of specimens outside the gauge length, a previously proposed modification to the geometry was adopted. The geometry has a parabolic profile with a curvature of 1,000 mm tangent to the middle part of the specimen.

Several authors have reported the stiffness and strength of 3D-printed parts under static and ambient temperature for different build parameters. However, there is a lack of literature on the combination of the latter with the temperature effects on the mechanical properties which this paper covers.

The purpose of this paper is to study the insulation structure optimization method of multiwinding high-frequency transformer (HFT).

This paper takes 100 kW, 10 kHz multiwinding HFT as the research object. First, the distribution of electric field strength within the core window of multiwinding HFT with different winding configurations is simulated by the electrostatic field finite element method. The symmetrical hybrid winding structure with minimum electric field strength is selected as the insulation design. To reduce the electric field strength at the end region of the winding, the electrostatic ring and angle ring are designed based on the response surface method.

The optimal results show that the maximum electric field strength can be reduced by 15.4%, and the low voltage stress can be achieved.

The above research provides guidance and basis for the optimal design of insulation structure of multiwinding HFT.